A production system which is steeped in the philosophy of "the complete elimination of all waste" imbuing all aspects of production in pursuit of the most efficient methods.
Toyota Motor Corporation's vehicle production system is a way of "making things" that is sometimes referred to as a "lean manufacturing system" or a "Just-in-Time (JIT) system," and has come to be well known and studied worldwide.
This production control system has been established based on many years of continuous improvements, with the objective of "making the vehicles ordered by customers in the quickest and most efficient way, in order to deliver the vehicles as quickly as possible."
The Toyota Production System (TPS) was established based on two concepts: The first is called "jidoka" (which can be loosely translated as "automation with a human touch") which means that when a problem occurs, the equipment stops immediately, preventing defective products from being produced; The second is the concept of "Just-in-Time," in which each process produces only what is needed by the next process in a continuous flow.
Based on the basic philosophies of jidoka and Just-in-Time, the TPS can efficiently and quickly produce vehicles of sound quality, one at a time, that fully satisfy customer requirements.
For Information!!!!
Land Cruiser - Model BJ Series First Truck Generation
The chassis of the Toyota Jeep BJ was based on the SB-type 1-ton truck (with an S-type 995cc engine) that was originally released in 1947. The Toyota Jeep BJ was completed in 1951, and first unveiled that same year at a public showing of Toyota vehicles.
Toyopet Corona and Toyota Model SH First Cars Generation
What Is Transmission And Transaxle?
A manual transmission,
also known as a manual gearbox, stick shift, or standard
transmission is a type of transmission used in motor
vehicle applications. It
uses a driver-operated clutch engaged and disengaged by a foot pedal
(automobile) or hand lever (motorcycle), for regulating torque transfer from the engine to the
transmission; and a gear stick operated by foot (motorcycle) or by
hand (automobile).
An automatic transmission (also
called automatic gearbox) is a type of motor vehicle transmission that can
automatically change gear ratios as the vehicle moves, freeing the
driver from having to shift gears manually. Most automatic transmissions
have a defined set of gear ranges, often with a parking pawl feature
that locks the output shaft of the transmission stroke face to keep the vehicle
from rolling either forward or backward.
In the automotive field, a Transaxle is a
major mechanical component that combines the functionality of
the transmission, the differential, and associated components of the
driven axle into one integrated assembly.
What is FWD,RWD, and 4WD
FWD - Front Wheel drive...the car is pulled by
the front wheels
RWD - Rear Wheel drive---the car is pushed by the rear wheels
RWD - Rear Wheel drive---the car is pushed by the rear wheels
AWD - All wheel drive -- the car has the
ability to be driven by all for wheels...not to be confused with 4x4 which is
when the car is being driven by all four wheels at once
Front-wheel
drive (FWD) (alternatively, Forward-wheel drive) is a form of engine/transmission layout used in motor vehicles, where the
engine drives the front wheels only. Most modern front-wheel-drive
vehicles feature a transverse engine, rather than the conventional longitudinal
engine arrangement generally found
in rear-wheel-drive and four-wheel-drive vehicles.
Transmission Animation
How Car Transmission System Works
(please click tittle to see the pdf link)
Toyota C Transmission
C50 - C56
v Toyota A engine
The A Series engines are a family of straight-4 internal
combustion engines with displacement from 1.3 L to 1.8 L
produced by Toyota
Motor Corporation. The series has cast iron engine blocks and
aluminum cylinder heads.
Ø
A 5-Speed Manual Transmission for
FWD cars. This gearbox is known to develop a fifth gear pop out problem as it
ages
Ø A 5-Speed Manual Transmission for FWD and mid-engine
cars.
Ø Gear ratios for this transmission.
Ø Differential Options:
·
C56-01A:
Open Differential
·
C56-01B:
Limited Slip Differential (LSD)
Applications: please click to see the cars (
·
Toyota Corolla Levin AE101 / Toyota Sprinter
Trueno AE101 - later
years
·
Toyota MR2 Spyder (US/UK/JP) (mid-engine application)
Toyota U151F Transmission
Applications: please click to see the cars ( RWD,AWD, and 4WD)
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